Industrial Welding Services by WH Labs in Houston
WH Labs is Houston’s top industrial welding spot. We mix high-tech automation with skilled craftsmanship. Our top-notch gear can get welds as precise as 0.005 inches.
Our certified pros handle all kinds of welding jobs. This includes fixing structural steel and pressure vessels. Whether it’s big pipeline projects or custom metal work, our advanced methods and strict quality checks can meet your needs.
Key Points
- We offer full industrial welding services like TIG, MIG, and stick welding. Our precision is 0.005 inches in Houston.
- Our welding experts are AWS D1.1, ASME Section IX, and API 1104 certified. They do on-site and in-house work.
- Our 15,000-square-foot facility has FANUC robotic cells and Lincoln Electric Power Wave S500 systems for automated welding.
- We specialize in pipeline fabrication up to 48 inches diameter. Our work meets ASME B31.3 standards and goes over 2,500 PSI.
- We also do full-service structural steel welding. This includes multi-pass fillet welds and full-penetration groove welds up to 4 inches thick.
Core Industrial Welding Services at WH Labs
Most of our welding projects use TIG, MIG, and stick welding. We focus on precise welds for important parts, keeping tolerances at 0.005 inches.
Our main services are structural steel fabrication, pipeline welding, pressure vessel repairs, and custom metal work. Our 15,000-square-foot facility is equipped with advanced automation and quality control. This ensures consistent results.
Working with us means you get certified welding specialists. They do both on-site and in-house services.
We follow AWS D1.1 structural welding code standards. Our welding procedures and operators are ASME Section IX certified.
Our weld consulting services cover complete procedure development and qualification. This ensures we meet industry standards and specs.
Quality Control and Certification Standards
Our quality control program is built on three key certifications: AWS D1.1, ASME Section IX, and API 1104.
We follow strict testing protocols that go beyond industry standards. This includes radiographic and ultrasonic checks on every critical weld joint.
Our quality control team uses a digital tracking system. They monitor each weld’s parameters, material, and post-weld heat treatment data.
We aim for 100% ISO 9001:2015 compliance. Our in-house inspectors are certified to Level II NDT standards.
Our quality management system includes regular equipment calibration, procedural audits, and welder qualification tracking. This ensures excellence in every project we deliver.
Our ASTM testing protocols ensure precision and reliability in petrochemical and power sector applications.
Specialized Pipeline Fabrication Expertise
We specialize in four main areas: industrial piping, high-pressure lines, cryogenic systems, and corrosion-resistant pipelines. Our unique welding methods ensure strong joints and long-lasting systems.
In Houston, we work with X-grade steel up to 48 inches in diameter. Our team uses automated orbital welding and custom spool fabrication. We’re experts in exotic materials like duplex stainless steel and Inconel.
We track every material and test each weld against API and ASME standards. Our metallurgical testing services ensure top quality in every project.
Structural Steel Welding Capabilities
We handle big structural welding projects with precision. Our team is certified and ready for your toughest projects.
Our skills include:
- Full-penetration groove welds on heavy plate up to 4 inches thick
- Multi-pass fillet welds meeting AWS D1.1 specifications
- Pre-qualified joint configurations for moment connections
- Heat-controlled welding for high-strength steel grades
- Complex geometrical connections for architecturally exposed steel
We control quality from start to finish. Our work supports big projects like high-rise buildings and industrial facilities. We ensure our welds meet your project’s needs and schedules. All work is done in our ASME certified facility.
Custom Metalwork and Project Engineering
We’re experts in custom metalwork, from design to fabrication. Our team combines engineering with skilled craftsmanship.
We work with your team to plan every detail. Our engineers use CAD/CAM software for detailed plans. Our welders then bring these designs to life.
We handle everything from prototypes to full production. We focus on quality and meet industry standards. Our ASME PRT certified welding division ensures top quality and safety.
Safety Protocols and Environmental Compliance
We follow strict OSHA safety rules. This includes PPE, hazard communication, and equipment checks.
We control emissions with advanced systems. Our commitment to safety includes staff training and regular audits. We also do visual inspections to ensure safety and quality.
Equipment Safety Standards
Why do industry leaders choose WH Labs for welding? We’re known for our top-notch equipment safety in Houston. Our safety starts with keeping our equipment in top shape.
We make sure all our equipment meets high standards through:
- Daily checks on welding machines and safety devices
- Monthly checks by third-party experts on safety gear
- Updates to safety rules every quarter, following OSHA
- Regular replacement of key parts and accessories
- Keeping detailed records of maintenance and safety
Our strict safety rules have kept us incident-free for 10 years. This makes us Houston’s top welding partner.
Emissions Control Measures
WH Labs follows EPA rules to keep our air and workers safe. We use advanced systems to clean the air at each welding station. These systems have HEPA filters that catch 99.97% of particles.
Our fume removal equipment is set up to grab fumes right where they’re made. We check the air quality constantly with sensors. This ensures we meet OSHA limits and keep our work area safe.
OSHA Compliance Practices
WH Labs follows OSHA rules closely with our safety system. We have detailed plans that meet OSHA’s high standards for welding.
- Daily checks on equipment and safety gear
- Constant air quality monitoring
- Training and certification for welders
- Safe entry procedures for confined spaces
- Drills and updated plans for emergencies
Our compliance team keeps up with OSHA changes. We do monthly checks to make sure we follow safety rules. This keeps our workplace safe and up to code.
Team Experience and Professional Certifications
At WH Labs, our team is full of welding pros with AWS certifications. They’re also ASME Section IX qualified and get checked every quarter. This ensures quality in every weld.
Our team has 15+ years of experience in welding. They’re experts in making pressure vessels, pipelines, and working with complex alloys. They use advanced NDT testing to check for structural strength.
Expert Team Credentials
Our team has over 75 years of experience in welding. They’re always learning and getting certified to keep up with the best standards. Their skills show our dedication to top-notch welding.
- AWS D1.1 Structural Steel Certification for team leaders
- API 1104 Pipeline and Facilities Certification for big projects
- ASME Section IX certifications for pressure vessels and piping
- Confined Space and OSHA Safety certifications for everyone
- NDT Level II certification for quality control
We’re known for our precision and expertise. Every team member is tested and certified every quarter. This means we’re always ready for your toughest welding jobs.
Training and Certifications Portfolio
Our team has many certifications in welding. We have AWS D1.1 Structural Steel, ASME Section IX, and API 1104 Pipeline. All our welders are certified in TIG, MIG, and stick welding.
They also know how to work with exotic metals and high-pressure vessel fabrication. Every team member is up to date on confined space operations, fall protection, and OSHA safety.
We use advanced NDT testing like ultrasonic, radiographic, and magnetic particle inspection. This ensures our welds are precise and meet your project’s needs.
Service Areas Across Houston’s Industrial Sector
In Houston’s industrial areas, WH Labs offers specialized welding services. We cover manufacturing districts, petrochemical facilities, and marine terminals. Our service hubs across Greater Houston ensure quick response and efficient work.
Our services include:
- East Houston’s petrochemical corridor along the Houston Ship Channel
- Northwest Houston’s precision manufacturing and aerospace districts
- Southwest Houston’s energy sector facilities and refineries
- The Port of Houston’s marine terminal operations
- Greater Houston’s industrial parks and manufacturing zones
We know how important welding is for Houston’s infrastructure. Our mobile units can reach any facility in 60 minutes. This means less downtime for your operations.
Our main facility at 8450 Rayson Road is our central hub for welding projects across Houston.
Project Portfolio and Client Success Stories
Since 2008, WH Labs has done over 2,500 welding projects. We’ve done emergency repairs and long-term upgrades for marine terminals.
We’ve worked with ExxonMobil and Shell on big projects. We finished a pipe welding job for ExxonMobil 30% early. Our team also did structural welding for Shell’s offshore platform without any safety incidents.
We’re proud of our work with Kinder Morgan. We’ve kept their pipeline safe with our welding skills.
Our work is seen in Houston’s big projects, like the Port of Houston’s terminal expansion. We’ve also worked on refinery modernizations along the Texas Gulf Coast.
Our quality program includes non-destructive testing. This lets us check welds without damaging them.
Frequently Asked Questions
What Is Your Average Response Time for Emergency Welding Repairs?
We send our team within 2-4 hours of your call, 24/7. For urgent cases, we can get there in 60 minutes.
Do You Provide Mobile Welding Services for On-Site Industrial Projects?
Yes, we bring our mobile units to your site for 24/7 service. Our certified team handles repairs and maintenance.
What Are Your Minimum Project Size Requirements?
We start projects at $2,500 or 8 labor hours, whichever is first. For specialized welding, we have minimums to ensure quality.
Can You Handle Aluminum and Exotic Metal Welding Projects?
We’re certified for welding aluminum, titanium, Inconel, and exotic alloys. Our welders follow AWS D1.2 standards.
Do You Offer Specialized Training Programs for Industrial Welding Techniques?
We have in-depth training in TIG, MIG, and specialty welding. Our certified instructors teach ASME, AWS, and API code-compliant methods.
Takeaway
We’re committed to being Houston’s top industrial welding spot. We keep improving with new tech and skilled workers. Our quality system is top-notch, with digital records and live checks.
This ensures our welds are accurate to 0.005 inches for TIG, MIG, and stick welding. We aim to keep up with ASME, AWS, and API standards. We’re also growing our special fabrication services.
